1977 Briggs 5HP - horizontal shaft , All-aluminum "Kool-Bore" engine
M- 130202
T- 0135-07
C- 77110710
I recently took this engine into inventory. It was mounted on a Montgomery Wards (remember them?) tiller. During my routine disassembly and inspection, I noticed something unusual, that I have never seen before in over 30 years of working on these engines. It had a steel cylinder bushing (Briggs part # 297565) installed in the mag side aluminum block bearing. I know that Briggs sold these as a retrofit correction for a bearing that was worn past "reject" size. Now, you may ask, why am I saying that this was "unusual" to see this installed on this engine? Read on....
It was evident that the engine has had relatively little use and excellent care:
1. Good compression and excellent leakdown test results.
2. Bore not scored and well within(measured)specs. Some original "crosshatching" can still be seen on the bore
3. Ring gap only .019"
4. All crank journals and crankpin were well within specs.
5. Rod and rod cap not scored and crankpin to rod clearance within specs (.0025')
6. Piston not scored or even scuffed.
7. Sidecover/sumpcover (aluminum) bearing within specs.
I question the NEED/REASON that this bushing was even installed (as a "retrofit", that is) with such a low use engine and everything else beings well within specs?
OK, here is my question: Did Briggs manufacture some of these engines with the steel bushing installed from the factory? Have any of you old -timers ever seen this? Was it a factory done heavy-duty upgrade on some engines for heavy-duty use? In addition, the overall install looked too good for a "retrofit" The notching and staking of the aluminum bearing that is required to keep the new steel bushing from turning looked too perfect, if that makes sense.
Thanks for your interest and I welcome your opinions as always.
Michael